T shape Concrete hollow core wall panel extrusion machine

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What is T shape Concrete hollow core wall panel extrusion machine?

Existing warp wall panels are generally rectangular structures. In actual applications, when they are connected in three directions, the joint seams between the wall panels and the floor are difficult to seal well, and the wall panels generally need to be trimmed, which is labor-intensive and time-consuming, thereby increasing production costs.
The T-type wall panel machine overcomes the shortcomings of the existing technology and produces a T-type lightweight wall panel with a simple structure, convenient connection, and reduced installation costs.The T wall panel extruder is an unconventional extruder machine for making the T shape precast components to connect and install the wall panels in the position of room corners. The T components are mainly connecting the common flat wall panels such as 90,100,120mm,150mm,200mm panels, etc. The machine can produce one line or two lines of T shape panels according to the T shape sizes or customers’ requirements.

The T-shape lightweight wall panel made by the T-shaped wall panel extruder. When encountering corner docking, you only need to dock another rectangular wall panel with the T-shaped wallboard, which overcomes the problem that the narrow gap is difficult to seal when the existing wall panel is docked in three directions. The utility model structure is easy to connect and install, reducing production costs.

T-joint wall panel extruder

T shape Concrete hollow core wall panel extrusion machine Main Features:

The T-shaped lightweight partition board extruder reduces the difficulty of installing the corner wall during the construction process, Saving more installation time and making the installed wall panel flatter and straighter.

High degree of mechanization; hydraulic lifting.broken wires can be manually spliced It can save raw materials: ;Channel steel rails are not required, which saves the cost of pedestal production, reduces production difficulty, and improves production accuracy.

The connection between the boards is more stable, which enhances the integrity and stability of the wall.makes the corner wall and the main wall firmly connected and seamlessly connected.The wallboard and the joints, the wallboard and the building beams and columns form a whole, solving the problem of cracks in the corner walls of the house.

Long service life, the main vulnerable parts of the agitator can reach more than 80,000 meters, the vibration plate can reach more than 100,000 meters, and the side wall plate can reach more than 60,000 meters.

The wallboard and the joints, the wallboard and the building beams and columns form a whole, solving the problem of cracks in the corner walls of the house.

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    Precast T shape Concrete wall panel machine Forming principle

    The machine integrates the production processes of lightweight partition boards, including laying, vibration, forming and demoulding: the main motor transmits power to the reduction box through the pulley, and the output shaft of the reduction box drives the spiral agitator to rotate in the forming cavity formed by its frame (wall panel), vibrator (vibrator) and pedestal; the lightweight mixture from the hopper is continuously transported to the forming cavity, and the lightweight mixture is subjected to the dual effects of the spiral agitator extrusion and the continuous vibration of the vibrator in the forming cavity, generating resonance and being continuously squeezed and compacted, and achieving the required shape, size and density. At the same time, the vibrated and compacted strips produce a reaction force on the rotating agitator, pushing the extruder forward continuously, thereby realizing continuous board making.

    T SHAPE CONCRETE WALL PANEL

    T-joint wall panel Extruder Technical Parameters

    parameter

    T Shape wall panel extruder structure

    1. Hydraulic handle for lifting and moving the extruder machine
    2. The steel frame for supporting the whole machine body
    3. The gearbox
    4. Feeding screws. The extruder will be with 3-12 pieces screws depending on the different models
    5. Vibrating Motor.  It can make the concrete wall panel much more compact.
    6. The hooks for lifting up the machines 
    7. The hopper for materials
    8. The main motor
    9. The cover for projecting electronics and cables
    10. Cable sockets and switches 
    The specification and design of the concrete wall panel machine are subject to change without notice

    The structure of the precast concrete wall panel extrusion machine

    The specification and design of the concrete wall panel machine are subject to change without notice

    Raw Materials and formula for Finished T wall panels

    Cement+ sand/fly ash + lightweight concrete aggregate.The common lightweight aggregate is the slag, Leca,Volcanic ash(stone), pumice stone, expanded perlite, etc

    Cement+ sand/fly ash+Recycled Concrete Aggregates and other waste materials.

    Cement+sand+normal aggregate (broken stone)

    The governance features of the mix for the lightweight wall panel machine are that it must be earth dry, zero slump concrete with a set particle-size distribution for aggregate. The weight of wall panels made with lightweight aggregate is half of that of ordinary aggregate wall panels.

    finished T joint Wall Panel

    Technical solution of T-type concrete wall panel:

    The T-shaped light-weight wall panel is characterized in that it comprises a panel body with a T-shaped cross section. A T-shaped steel bar frame is arranged in the panel body, and the T-shaped steel bar frame comprises a plurality of main steel bars arranged in a T shape, and a plurality of connecting steel bars are welded on the main steel bars. A vertical plate is integrally formed with the bottom plate, a female tenon is arranged on one end surface of the bottom plate, a male tenon is arranged on the other end surface of the bottom plate, and a male tenon is arranged on the end surface of the vertical plate. A vertical plate is integrally formed with the bottom plate, and female tenons are arranged on the fewer end surfaces of the bottom plate and the vertical plate.

    Finished T-joint hollow core concrete wall panels

    Finished T wall
    T shape concrete wall panels
    T SHAPE WALL
    T shape concrete wall panels
    T SHAPE WALL EXTRUDER
    T shape concrete wall panels
    Concrete T shape wall
    T shape concrete wall panels
    T shape concrete wall panels
    T JOINT WALL PANEL
    T shape concrete wall panels
    T SHAPE WALL PANEL
    T shape concrete wall panels
    T JOINT WALL PANEL
    T shape concrete wall panels

    We reserve sufficient spare parts for a long time to ensure timely response to customers’ normal spare parts reserves or emergency needs, formulate emergency service measures, simple, fast and preferential supply process, and regularly collect spare parts consumption information for timely supply.
    The finishing workshop now has boring machines, grinding machines,drilling machines etc. Strong processing capacity ensures spare parts timely supply.

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