——How to achieve efficient and environmentally friendly production through precast boundary wall making machine and concrete boundary wall panel machine
1. Core building materials: scientific proportions to ensure wall panel performance
The quality of precast concrete wall panels depends on the selection and proportion optimization of raw materials. The following are the six key materials required for production:
Cement substrate
Use silicate cement with a grade of 42.5R and above as the basis for the strength and durability of wall panels.
Some factories add volcanic ash as an active admixture to improve impermeability and corrosion resistance.
Aggregate system
Coarse aggregate: crushed stone or recycled aggregate with a particle size of ≤5mm, which reduces deadweight and enhances structural stability.
Lightweight aggregate: industrial waste such as fly ash and slag, accounting for up to 30%-50%, in line with the trend of circular economy.
Reinforcement materials
Built-in cold-rolled steel wire or steel bar to improve bending resistance (reference case: KELAI equipment matching solution)..
Functional additives
Foaming agent: used to produce lightweight foam concrete wall panels, the density can be reduced to 600kg/m³.
Water reducing agent: improve the fluidity of concrete and adapt to the efficient molding process of concrete boundary wall panel machine.
2. Automation equipment: Technological innovation of precast boundary wall making machine
The modern production line realizes standardized production of wall panels through modular equipment combination:
Raw material processing system
Precise metering device (error ≤ 0.5%) to ensure the scientific ratio of cement, aggregate and additives.
Concrete wall panel forming system
The concrete boundary wall panel machine or Concrete wall panel extruder’s working principle is to squeeze the concrete raw materials to make them form in the mold, and then produce lightweight wall panels,the high-frequency partition board extruder adopts semi-automatic lifting and full hydraulic lifting equipment, with a high degree of mechanization, and can produce about 2 meters to 3.5 meters per minute, and can produce about 500 square meters per day.with excellent heat insulation, sound insulation, earthquake resistance and other properties.
Concrete slab cutting machine (accuracy ±0.5mm) + hydraulic wall panel installation machine, adapted to the transportation conditions in Africa, Southeast Asia and other places.
3. Equipment selection suggestions: matching global market demand
Recommended equipment configuration according to the target market:
The precast concrete wall panel machine produced by Henan kelai industrial co., ltd is the best quality and efficiency equipment
Commonly used in Africa/Southeast Asia: semi-automatic precast boundary wall making machine (daily output 200-500㎡), reducing electricity dependence.
4. Environmental protection and cost advantages
Material circulation: fly ash/slag utilization rate> 35%, reducing raw material costs by 20%.
Through the technical iteration of precast boundary wall making machine and concrete boundary wall panel machine, combined with a scientific material system, precast wall panel factories can quickly respond to diverse needs such as African fence walls and residential partitions in Southeast Asia. Welcome to contact us for customized production line solutions and certification support in 30 countries around the world.
To produce precast concrete wall panels, using the machinery of Henan kelai industrial co., ltd ，It is your best choice in this life.Believe that precast concrete panel production line machines can help you realize your building dream！
