Precast concrete wall panel extruder machine
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What is concrete wall panel extruder machine?
The precast concrete wall panel extruder machine is a kind of mechanical equipment specially designed for producing the non-bear loading concrete hollow core or solid lightweight wall panels. Concrete wall panel extruder’s working principle is to squeeze the concrete raw materials to make them form in the mold, and then produce lightweight wall panels,the high-frequency partition board extruder adopts semi-automatic lifting and full hydraulic lifting equipment, with a high degree of mechanization, and can produce about 2 meters to 3.5 meters per minute, and can produce about 500 square meters per day.with excellent heat insulation, sound insulation, earthquake resistance and other properties. This kind of wall panel is widely used as the partition wall in any frame construction buildings such as common steel-concrete structures and steel structures. especially in residential, office buildings, commercial buildings and other fields.
Concrete Wall Panel Extrusion Machine Main Features:
Efficient production: The extruded wall panel machine can efficiently mix and extrude lightweight concrete raw materials evenly, and the production speed is greatly improved compared with the traditional method.
Combination of light weight and high strength: The wall panels produced are not only light in weight, easy to transport and install, but also have high strength to meet the safety requirements of the building.
Energy saving and environmental protection: The machine uses lightweight concrete, and the finished wall panels have good thermal insulation, which can effectively improve the energy efficiency of the building and reduce the energy consumption of air conditioning and heating.
High precision: The equipment can accurately control the density of the concrete and the thickness of the wall panels to ensure that the size and quality of each wall panel are consistent.
High degree of automation: The lightweight concrete wall panel machine has automatic unloading, vibration, extrusion and demoulding functions, reducing labor costs and improving production efficienc
Precast Concrete wall panel machine Forming principle
This concrete wall panel machine integrates the multi-processes of feeding materials, vibration, forming, extrusion, and demolding produced by lightweight concrete wall panels. The main motor transmits the power to the reduction box through the pulley, and the output shaft of the reduction box drives the screwing augers to rotate in the forming cavity consisting of machine frame, vibrator and pedestal constitute. The concrete materials from the hopper are continuously conveyed to the forming cavity, and the materials are extruded by the screw augers in the forming cavity and are vibrated by the vibrator. With the continuous dual force action, it produces resonance.
The concrete component reaches the required shape, size, and degree of compaction.At the same time, the vibrated and compacted wall panels produce a reaction force against the rotating screw augers, forcing the wall panel extruder to continuously move forward to realize a continuous wall panels production. The surface top of the wall panel is polished through the forming scraper at the end of the machine. The final wall panels will be very smooth and compact.
Concrete wall panel Extruder Technical Parameters
concrete wall panel extruder structure
1. Hydraulic handle for lifting and moving the extruder machine
2. The steel frame for supporting the whole machine body
3. The gearbox
4. Feeding screws. The extruder will be with 3-12 pieces screws depending on the different models
5. Vibrating Motor. It can make the concrete wall panel much more compact.
6. The hooks for lifting up the machines
7. The hopper for materials
8. The main motor
9. The cover for projecting electronics and cables
10. Cable sockets and switches
The specification and design of the concrete wall panel machine are subject to change without notice
The specification and design of the concrete wall panel machine are subject to change without notice
Raw Materials and formula for Finished wall panels
Cement+ sand/fly ash + lightweight concrete aggregate.The common lightweight aggregate is the slag, Leca,Volcanic ash(stone), pumice stone, expanded perlite, etc
Cement+ sand/fly ash+Recycled Concrete Aggregates and other waste materials.
Cement+sand+normal aggregate (broken stone)
The governance features of the mix for the lightweight wall panel machine are that it must be earth dry, zero slump concrete with a set particle-size distribution for aggregate. The weight of wall panels made with lightweight aggregate is half of that of ordinary aggregate wall panels.
Application of the lightweight hollow core concrete wall panels
We reserve sufficient spare parts for a long time to ensure timely response to customers’ normal spare parts reserves or emergency needs, formulate emergency service measures, simple, fast and preferential supply process, and regularly collect spare parts consumption information for timely supply.
The finishing workshop now has boring machines, grinding machines,drilling machines etc. Strong processing capacity ensures spare parts timely supply.
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