U Column Beam Extruder Machine
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What is U Beam Extruder Machine?
The concrete U beam machine is a new shape of prestressed concrete extruder equipment. It is a machine for producing concrete fences or concrete wall posts. The machine can produce hollow, solid, reinforced, and non-reinforced concrete vertical posts or columns.Many places, such as highway fences, urban rail transit fences, both sides of village streets, and around farmhouses, need to be enclosed by walls, and the material quality and shape requirements of the walls are also increasing. In the past, the walls built with bricks and concrete had relatively high material and labor costs, and required relatively high manual skills. The consistency of the shape was difficult to ensure, the overall strength was relatively low, and the service life was short. To solve these problems, the company designed and developed a fence column machine machine.
The machine has reasonable design, high automation, convenient operation, high production efficiency, low skill requirements for workers, consistent product shape, high overall strength, long service life, and the product length can be cut arbitrarily according to customer requirements. The integral wall caps and columns made of concrete and other materials can not only prevent rainwater from entering the wallboard, extend the service life of the wallboard, but also play a decorative role. At the same time, its construction and installation are convenient and fast, saving labor costs and shortening the construction period, and it has a very broad prospect.
U Column Beam Extruder Machine Main Features:
The U-shaped lightweight partition board extruder reduces the difficulty of installing the fence wall during the construction process, Saving more installation time and making the installed fence flatter and straighter.
High degree of mechanization; hydraulic lifting.broken wires can be manually spliced It can save raw materials: ;Channel steel rails are not required, which saves the cost of pedestal production, reduces production difficulty, and improves production accuracy.
The connection between the panel and the column is more stable, which enhances the integrity and stability of the wall.makes the fence wall and the main U post firmly connected and seamlessly connected.The wall panel and the U column form a whole, more stable and fast installation.
Long service life, the main vulnerable parts of the agitator can reach more than 80,000 meters, the vibration plate can reach more than 100,000 meters, and the side wall plate can reach more than 60,000 meters.
It is also equipped with a lifting walking mechanism, which is flexible to move and easy to disassemble. It is ideal and energy-saving production equipment to make concrete H posts.
Precast U Beam Forming Machine Forming principle
The machine integrates the processes of fabrication, vibration, forming and demoulding of lightweight wall cap production: the main motor transmits power to the reduction box through the pulley, and the output shaft of the reduction box drives the machine frame (wallboard), vibrator (vibrator) and pedestal to rotate in the forming cavity; the lightweight mixture from the hopper is continuously transported to the forming cavity, and the lightweight mixture is continuously squeezed and compacted under the dual effects of the spiral agitator extrusion and the continuous vibration of the vibrator in the forming cavity, and resonates and is continuously squeezed and compacted to achieve the required shape, size and density. At the same time, the vibrated and compacted strips produce a reaction force on the rotating agitator, pushing the extruder forward continuously, thereby realizing continuous board making. The surface of the made board is smoothed by the forming scraper at the tail of the machine.
Concrete U Column Extruder Technical Parameters
U Beam Machine structure
1. Hydraulic handle for lifting and moving the extruder machine
2. The steel frame for supporting the whole machine body
3. The gearbox
4. Feeding screws. The extruder will be with 3-12 pieces screws depending on the different models
5. Vibrating Motor. It can make the concrete wall panel much more compact.
6. The hooks for lifting up the machines
7. The hopper for materials
8. The main motor
9. The cover for projecting electronics and cables
10. Cable sockets and switches
The specification and design of the concrete wall panel machine are subject to change without notice
The specification and design of the concrete wall panel machine are subject to change without notice
Raw Materials and formula for Finished U Post
Cement+ sand/fly ash + lightweight concrete aggregate.The common lightweight aggregate is the slag, Leca,Volcanic ash(stone), pumice stone, expanded perlite, etc
Cement+ sand/fly ash+Recycled Concrete Aggregates and other waste materials.
Cement+sand+normal aggregate (broken stone)
The governance features of the mix for the lightweight wall panel machine are that it must be earth dry, zero slump concrete with a set particle-size distribution for aggregate. The weight of wall panels made with lightweight aggregate is half of that of ordinary aggregate wall panels.
Finished U-joint hollow core concrete U Columns
We reserve sufficient spare parts for a long time to ensure timely response to customers’ normal spare parts reserves or emergency needs, formulate emergency service measures, simple, fast and preferential supply process, and regularly collect spare parts consumption information for timely supply.
The finishing workshop now has boring machines, grinding machines,drilling machines etc. Strong processing capacity ensures spare parts timely supply.
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